Product Description
uhmwpe1000 Xihu (West Lake) Dis. rail with FDA certificate
UHMW-PE(Ultra high Molecular Weight Polyethylene )is a thermoplastic engineering plastic with the average molecular weight more than 9.0 million. (PE only has the molecular weight between 20 to 2 hundred thousand. ) This kind of material with 5 top performance of high-wear-resistance, good-chemical resistance, low-temperature resistance, self-lubrication and high-impact resistance, which is regarded as a “surprised” engineering plastic of excellent comprehensive capacity and competitive price.
Main characteristics:
1. Very high-wear resistance, 7 times wear resistance than steel, 4 times than PTFE
2. Very high anti-impact resistance, 2 times impact resistance than PC, 5 times than ABS.
3. Good self-lubrication, the same as PTFE, better than steel and brass appended lubricating oil.
4. Good anti-corrosion resistance, it has very stable chemicals property and can endure the corrosion of all kinds of corrosive medium and organic solvent in certain rang of temperature and humidity.
5. Very high-inadhesion resistance, the surface of product hardly affixes other material.
6. Very high-impact resistance, 10 times impact resistance than PA66, 8 times than PTFE.
7. Good low temperature resistance, in liquefied nitrogen (- 196º C), it still has the prolongation.
Few other materials can reach to this performance.
8. Non-toxic and clean property, UHMW-PE, which is the material that Food and Drug Administration (FDA) and United States Department of Agriculture (ASDA) permit to apply in food and medicine fields.
| Property | Item No. | Unit | Value | |
| Mechanical Properties | 1 | Density | g/cm3 | 0.94-0.96 |
| 2 | average molecular weight | g/mol | More than 9.0 million | |
| 3 | Tensile strength (23ºCin air) | MPa | 22 | |
| 4 | Breaking strength | MPa | 42 | |
| 5 | Tensile strain at break | % | 600 | |
| 6 | Charpy impact strength (notched) | mJ/mm 2 | No break | |
| 7 | Ball indentation hardness | N/mm 2 | 42 | |
| 8 | Shore D hardness | — | D65 | |
| 9 | Abrading(sand slurry experiment) | — | 100 | |
Our Service:
1. Rich industry experience since 1988.
2. Wide arrange product line, including plastics sheet/rod/parts/accessories: MC NYLON, OIL NYLON, POM, UHMW-PE, PU, PETP, PC, PTFE, PVDF, PPS, PEEK, PAI, PI, PBI ect.
3. Manufacture, design and processing service as per your demand.
Product technology:
CNC machine,Extrusion,Injection,ect.
Processing Equipment :
CNC machining center,CNC lathes,Milling,Injection Molding Machine,Extruder,Moulding press
Packaging &Shipping:
Packing in plastics bags,wooden case,pallet,container,ect.
Certificate:
Certification:ISO,SGS,FDA,RoHS,Test report,ect.
FAQ:
1.A: What’s the size of plastics sheet?
B:Nylon sheet:Thickness*Width*Length:20-100*1000*2000mm
UHMW-PE sheet:Thickness*Width*Length:20-100*1000*2000mm; 20-100*1250*3130mm; 20-100*1250*4250mm
POM sheet:Width*Length:1000*2000mm
2. A:Can we purchase a small part of plastics sheet?
B: Yes,you can, if we have the size you require in stock.
3. A:What color of plastics sheet?
B: Nylon sheet: Natural,black,blue,or according to client’s requiremnet.
UHMW-PE sheet: White,black,green ,bule,yellow,or according to client’s requirement.
White,black
4. A:Can you manufacture the plastics products as per drawing?
B: Yes,we can.
5.A: What the precision of plastic products according to drawing?
B: Different machine with different precision,it usually around 0.05-0.1mm
6.A: What the technologies in producing plastics parts?
B: Different products with different technologies,such as CNC machine,Extrusion,Injection
7: A:What kinds of processing machine do you have?
B: CNC machining center,CNC lathes,Milling,Injection Molding Machine,Extruder,Moulding press /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Shipboard Crane, Goods Yard Crane, Doors |
|---|---|
| Material: | PE |
| Structure: | Other |
| Installation: | Roughterrain Wheeled Crane |
| Driven Type: | AC |
| Carrying Capacity: | Middle-Level |
| Customization: |
Available
| Customized Request |
|---|
How do plastic pulleys impact the performance of garage door systems?
Plastic pulleys have a significant impact on the performance of garage door systems. Here’s a detailed explanation:
1. Smooth and Quiet Operation:
Plastic pulleys are designed to provide smooth and quiet operation in garage door systems. The use of plastic materials, such as high-density polymer or nylon, in the pulleys reduces friction and minimizes noise during the opening and closing of the garage door. The smooth movement facilitated by plastic pulleys enhances the overall user experience and ensures a quieter operation, especially compared to metal pulleys that can create more noise and require more lubrication.
2. Durability and Longevity:
Plastic pulleys offer excellent durability and longevity in garage door systems. The plastic materials used in the construction of these pulleys are resistant to corrosion, rust, and moisture, making them suitable for outdoor applications. Plastic pulleys are less susceptible to wear and tear, which extends their lifespan and reduces the frequency of replacements. Their durability ensures consistent performance and reliable operation of the garage door system over an extended period.
3. Reduced Maintenance:
Due to their durable nature and self-lubricating properties, plastic pulleys require less maintenance compared to metal pulleys. The plastic materials used in the pulleys do not require frequent lubrication, unlike metal pulleys that may require regular oiling or greasing. This reduces the maintenance efforts and costs associated with keeping the garage door system in optimal condition. Additionally, plastic pulleys are less prone to accumulation of dirt or debris, further minimizing the need for cleaning or debris removal.
4. Improved Safety:
Plastic pulleys contribute to improved safety in garage door systems. The use of plastic materials reduces the risk of injury or damage in case of accidental contact with the pulleys while the door is in motion. Unlike metal pulleys, plastic pulleys have a smooth and lightweight construction, reducing the potential for accidents or injuries. Additionally, the reduced friction and smoother movement provided by plastic pulleys decrease the strain on the garage door opener and other components, enhancing the overall safety and reliability of the system.
5. Cost-Effectiveness:
Plastic pulleys offer a cost-effective solution for garage door systems. They are generally less expensive than metal pulleys, making them a budget-friendly option for homeowners and businesses. Moreover, the durability and longevity of plastic pulleys result in reduced maintenance and replacement costs over time. The cost-effectiveness of plastic pulleys makes them a popular choice in residential and commercial garage door systems.
6. Compatibility:
Plastic pulleys are designed to be compatible with various garage door systems. They are available in different sizes and configurations to match the specific requirements of different door types and mechanisms. Plastic pulleys can be easily installed or replaced in existing garage door systems, providing a hassle-free solution for homeowners and professionals.
7. Energy Efficiency:
Plastic pulleys contribute to energy efficiency in garage door systems. The smooth and low-friction operation of plastic pulleys reduces the amount of energy required to open and close the garage door. This energy efficiency can result in lower electricity consumption and reduced costs over time, especially in cases where the garage door is frequently used.
Overall, plastic pulleys have a positive impact on the performance of garage door systems. They provide smooth and quiet operation, durability, reduced maintenance, improved safety, cost-effectiveness, compatibility, and energy efficiency. These benefits make plastic pulleys a preferred choice for homeowners and professionals seeking reliable and efficient garage door operation.
Can plastic pulleys be customized for specific machinery and equipment?
Yes, plastic pulleys can be customized to meet the specific requirements of machinery and equipment. Here’s a detailed explanation:
Plastic pulleys offer a high degree of design flexibility, allowing for customization to match the needs of different machinery and equipment. Here are some key points regarding the customization of plastic pulleys:
1. Material Selection:
Plastic pulleys can be manufactured using various types of plastics, such as nylon, polyethylene, acetal (POM), or polyurethane. The choice of material depends on the specific application requirements, including factors like load capacity, wear resistance, chemical resistance, temperature tolerance, and desired friction properties. Different materials can be selected to optimize the performance and durability of the pulley in the given machinery or equipment.
2. Shape and Size:
The shape and size of plastic pulleys can be customized to fit the available space and interface with other components in the machinery or equipment. Manufacturers can design pulleys with specific dimensions, such as diameter, width, and bore size, to ensure proper alignment, belt or chain engagement, and tension. Customized shapes can include flanges, grooves, or other features that facilitate efficient power transmission and enhance the overall functionality of the machinery or equipment.
3. Mounting Options:
Plastic pulleys can be customized with different mounting options to suit the specific requirements of machinery or equipment. Mounting options can include bores, keyways, set screws, or other mechanisms that enable secure attachment to shafts or other rotating components. Customized mounting options ensure proper installation and alignment of the pulleys, contributing to reliable and efficient operation.
4. Groove Configuration:
In belt-driven systems, plastic pulleys can be customized with different groove configurations to accommodate specific belt profiles. Pulleys can be designed with V-grooves, flat grooves, or multi-groove profiles, depending on the type of belt being used. Customized groove configurations ensure optimal belt engagement, tracking, and power transmission, minimizing slippage and maximizing efficiency in the machinery or equipment.
5. Surface Finish:
The surface finish of plastic pulleys can be customized to meet specific requirements. This includes factors such as roughness, texture, or the addition of coatings or treatments. For example, pulley surfaces can be polished or coated to reduce friction, improve wear resistance, or enhance corrosion resistance. Customized surface finishes help optimize the performance and longevity of plastic pulleys in the machinery or equipment.
6. Load Capacity and Reinforcement:
If the machinery or equipment operates under heavy loads or high-stress conditions, plastic pulleys can be customized to enhance their load-carrying capacity. Reinforcing elements, such as fibers or fillers, can be added to the plastic material to increase strength and improve overall durability. Customized reinforcement ensures that the plastic pulleys can withstand the specific loads and forces encountered in the machinery or equipment.
7. Application-Specific Requirements:
Plastic pulleys can be customized to meet application-specific requirements. For example, in food processing equipment, the pulleys may need to comply with specific hygiene standards, such as being made from food-grade materials that are easy to clean. In corrosive environments, the pulleys can be customized to exhibit enhanced chemical resistance. Customization allows plastic pulleys to be tailored to the unique demands of different machinery and equipment.
Overall, plastic pulleys can be customized in terms of material selection, shape and size, mounting options, groove configuration, surface finish, load capacity, and meeting application-specific requirements. This customization ensures that the plastic pulleys seamlessly integrate into the machinery or equipment, providing optimal performance, durability, and reliability in their intended applications.
In which industries and applications are plastic pulleys commonly used?
Plastic pulleys find widespread use in various industries and applications due to their unique characteristics and advantages. Here’s a detailed explanation of the industries and applications where plastic pulleys are commonly used:
1. Automotive Industry:
Plastic pulleys are extensively used in the automotive industry. They can be found in engine systems, timing belt systems, accessory drives, power steering systems, and HVAC (Heating, Ventilation, and Air Conditioning) systems. Plastic pulleys offer lightweight solutions, noise reduction, and resistance to corrosion and chemicals, making them suitable for automotive applications.
2. Consumer Electronics:
Plastic pulleys play a crucial role in various consumer electronic devices. They are used in printers, scanners, photocopiers, DVD players, and other office equipment. Plastic pulleys provide noise reduction, low friction, and design flexibility, which are desirable features in consumer electronics where quiet operation and precise movement are important.
3. Medical Equipment:
Plastic pulleys are commonly employed in medical equipment and devices. They are used in diagnostic instruments, laboratory equipment, surgical tools, and patient handling systems. Plastic pulleys offer lightweight construction, corrosion resistance, and design flexibility, making them suitable for medical applications where cleanliness, precision, and ease of use are critical.
4. Packaging and Material Handling:
Plastic pulleys find extensive use in packaging and material handling applications. They are utilized in conveyor systems, sorting machines, printing and labeling equipment, and packaging machinery. Plastic pulleys provide low friction, noise reduction, and resistance to corrosion and wear, making them well-suited for efficient and reliable material handling and packaging processes.
5. Recreational Equipment:
Plastic pulleys are commonly found in recreational equipment and devices. They are used in fitness machines, bicycles, kayaks, sailboats, and other sports and leisure equipment. Plastic pulleys offer lightweight construction, low friction, and resistance to corrosion, making them suitable for recreational applications where performance, durability, and ease of use are important.
6. HVAC Systems:
Plastic pulleys are utilized in heating, ventilation, and air conditioning (HVAC) systems. They are used in fan assemblies, blower motors, and air handling units. Plastic pulleys provide noise reduction, low friction, and resistance to corrosion and moisture, making them suitable for HVAC applications where quiet operation, energy efficiency, and durability are desired.
7. Industrial Machinery:
Plastic pulleys are commonly employed in various industrial machinery and equipment. They are used in conveyors, packaging machines, textile machinery, printing presses, and automation systems. Plastic pulleys offer low friction, design flexibility, and resistance to corrosion and chemicals, making them suitable for industrial applications where reliable operation, efficiency, and durability are essential.
8. Agricultural Equipment:
Plastic pulleys find applications in agricultural machinery and equipment. They are used in crop harvesting machines, irrigation systems, grain handling equipment, and livestock feeding systems. Plastic pulleys offer lightweight construction, low friction, and resistance to corrosion and chemicals, making them suitable for agricultural applications where efficiency, reliability, and resistance to harsh environments are required.
In summary, plastic pulleys are commonly used in industries and applications such as automotive, consumer electronics, medical equipment, packaging and material handling, recreational equipment, HVAC systems, industrial machinery, and agricultural equipment. Their unique features and advantages make them versatile components in various sectors, providing lightweight, corrosion-resistant, low-friction, and noise-reducing solutions.
editor by CX
2023-12-22