Product Description
Product Description
| Products | Name | Customized Plastic Pulley with Beautiful Design |
| Products category |
Injection plastic parts | |
| Material | PP, ABS, PC, ABS/PC, Nylon, delrin(POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc) |
|
| Size | All size and thickness available. | |
| Shape | capable of all shapes as per drawing | |
| Color | Natural,black,clear (standard clear or high optical clear), semi-transparent, other colors (Pantone code or RAL code, or as per client’s sample). |
|
| Surface finishing |
Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc. |
|
| Drawing | 2D or 3D draiwng in any image/picture format is OK | |
| Free sample | Yes | |
| OEM/OEM | Yes | |
| Application | Household, electronics, vehicles, machinery, hospital, cosmetics, Military and Aerospace etc. |
|
| Quality certification |
IATF16949, FDA, REACH, ROHS, SGS | |
| QC | Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer |
|
| Mold | Molding Process |
Injection molding, overmolding. |
| Mould type | Injection plastic mould | |
| Standard | HASCO, DME, MISUMI, JIS, LKM, etc. | |
| Tooling equipment |
Lathe,Milling,Grinder,Drill,CNC,EDM,Wire cut machine,Punch machine | |
| Runner | Cold or hot | |
| Gate | Side Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc. | |
| Cavity | Single or Multi cavities | |
| Mould Life | 300,000~1,00,000 times |
Product Show
ADVANTAGED SERVICE TO YOU
1. Lower freight of sample or goods by DHL, as we have DHL account with bigger discount
2. Lower price from less management cost, less labor cost and land cost from our new plant
3. Less FOB cost as it is only 2~3 hours drive from our factory to HangZhou or ZheJiang port
4. More solution for plastic/rubber material and prodution as our boss and engineers have 30 years of experiences in rubber plastic industry
5. More Effective service: prompt reply for your e-mail within 6 hours, good solution for any problems within 12 hours
6. More advantaged products: rubber molded/injection parts, plastic injection parts, and silicone extrusion parts
General introduction of HangZhou BRIGHT RUBBER PLASTIC:
HangZhou Bright Rubber Plastic Product Co.,Ltd represents high quality and is backed up by our team of quality assurance experts and our ISO 9001 and TS 16949 certifications. Its plant occupies over 2500 square CHINAMFG of land. Our strengths are our ability to respond quickly and efficiently to customer needs, excellent quality standards, and top notch follow-up service. Our reputation as a reliable and efficient supplier is based on these facts. Our strong engineering team supports our ability to provide excellent quality and on-time delivery.
Office
Our sale office is located in HangZhou city downtown, ZHangZhoug Province, China. It is in 2 hours drive distance to both our factory and airport or sea port in ZheJiang or HangZhou. It is also convenient to meet customers from different countries.
Products and materials
Our company is engaged in manufacture Rubber and plastic parts. The main products include CHINAMFG parts, Extrusion silicone tube/strip, silicone sponge tube, Injection plastic parts, Extrusion plastic parts, Rubber sponge parts, PVC dipping, The main rubber raw material is EPDM, Natural Rubber, SBR, Nitrile, Silicone, Fluorosilicone, Viton(FKM), Neoprene, Urethane(PU), Polyacrylate( ACM), Ethylene Acrylic(AEM), Santoprene, HNBR, Butyl(IIR), LSR; The main plastic raw material is PP, PA, PE, POM, PC, PVC, PS, PVC, TPE, TPR, TPU.
Profound experience
Our engineers and QC experts are engaged in rubber plastic industry over 30 years. Our core management team has rich experience and deep understanding of rubber and plastic development.
Production capacity
Factory is working 24 hours by 3 shifts every day, It takes only 3 minutes to finish 1 mold of products. (If 1 mold has 50 cavities, then we can produce 50PCS of products within 3 minutes).
Production machines including 350T vacuum pressing machine, 300T pressing machine, 250T machines and more others.
Quality control and test
It has more than 10 times of quality check for every order, beginning from raw material check to package check. Every production line has at least 2 QC staff for random check and regular check.
Test: manufactory testing machine includes rubber tension tester, rubber vulcanization instrument, durometer, calipers, ageing oven for Density test, Elongation at break, Bonding strength, Pulling force test, twisting force test, Rergarding other test like anti-high/low temperature which will be tested by Third Party Testing Center as customer required.
Sale service
Every salesman should be in service after strictly trained with productions knowledge and customer-service requirements. Be skilled in exporting business procedure and English communication.
FAQ
Q: Are you manufacturer or trading company?
A: We are manufacturer, engineer had rich experience over 20 years.
Q: How to get the quickest quotation?
A: Sending drawing, material, quantity and other rrequirements by email.
Q: How to get quotation without drawing?
A: Possible send sample, pictures or detail descriptions of products to us, we will return you drawing for confirm.
Q: I have an idea for a new product, but not sure if it can be manufactured. Can you help?A. Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
Q: My custom products have already been developed on CAD. Can you use the drawings?
A. Yes! DWG, DXF, IGES, Solidworks and Rhino files can all be used to generate quotes, models and mould tools – this can save time and money in producing your parts.
Q: Can I test my idea/product before committing to mould tool manufacture?
A. Yes, we can use CAD drawings to make models for design and functional evaluations.
Q: What type of plastic/rubber material is best for my design/product?
A. Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.
Q: How to get sample?
A: Free sample is available for your quality evaluation, but you should pay the freight. Regarding customize products, sample and mould order will go first before mass production.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | ABS |
|---|---|
| Color: | According to Custom′s Request |
| Size: | as Drawing |
| Tensile Strength: | >=17MPa |
| Elongation at Break: | >=300% |
| Creep: | 15% |
| Customization: |
Available
| Customized Request |
|---|
How do plastic pulleys impact the performance of garage door systems?
Plastic pulleys have a significant impact on the performance of garage door systems. Here’s a detailed explanation:
1. Smooth and Quiet Operation:
Plastic pulleys are designed to provide smooth and quiet operation in garage door systems. The use of plastic materials, such as high-density polymer or nylon, in the pulleys reduces friction and minimizes noise during the opening and closing of the garage door. The smooth movement facilitated by plastic pulleys enhances the overall user experience and ensures a quieter operation, especially compared to metal pulleys that can create more noise and require more lubrication.
2. Durability and Longevity:
Plastic pulleys offer excellent durability and longevity in garage door systems. The plastic materials used in the construction of these pulleys are resistant to corrosion, rust, and moisture, making them suitable for outdoor applications. Plastic pulleys are less susceptible to wear and tear, which extends their lifespan and reduces the frequency of replacements. Their durability ensures consistent performance and reliable operation of the garage door system over an extended period.
3. Reduced Maintenance:
Due to their durable nature and self-lubricating properties, plastic pulleys require less maintenance compared to metal pulleys. The plastic materials used in the pulleys do not require frequent lubrication, unlike metal pulleys that may require regular oiling or greasing. This reduces the maintenance efforts and costs associated with keeping the garage door system in optimal condition. Additionally, plastic pulleys are less prone to accumulation of dirt or debris, further minimizing the need for cleaning or debris removal.
4. Improved Safety:
Plastic pulleys contribute to improved safety in garage door systems. The use of plastic materials reduces the risk of injury or damage in case of accidental contact with the pulleys while the door is in motion. Unlike metal pulleys, plastic pulleys have a smooth and lightweight construction, reducing the potential for accidents or injuries. Additionally, the reduced friction and smoother movement provided by plastic pulleys decrease the strain on the garage door opener and other components, enhancing the overall safety and reliability of the system.
5. Cost-Effectiveness:
Plastic pulleys offer a cost-effective solution for garage door systems. They are generally less expensive than metal pulleys, making them a budget-friendly option for homeowners and businesses. Moreover, the durability and longevity of plastic pulleys result in reduced maintenance and replacement costs over time. The cost-effectiveness of plastic pulleys makes them a popular choice in residential and commercial garage door systems.
6. Compatibility:
Plastic pulleys are designed to be compatible with various garage door systems. They are available in different sizes and configurations to match the specific requirements of different door types and mechanisms. Plastic pulleys can be easily installed or replaced in existing garage door systems, providing a hassle-free solution for homeowners and professionals.
7. Energy Efficiency:
Plastic pulleys contribute to energy efficiency in garage door systems. The smooth and low-friction operation of plastic pulleys reduces the amount of energy required to open and close the garage door. This energy efficiency can result in lower electricity consumption and reduced costs over time, especially in cases where the garage door is frequently used.
Overall, plastic pulleys have a positive impact on the performance of garage door systems. They provide smooth and quiet operation, durability, reduced maintenance, improved safety, cost-effectiveness, compatibility, and energy efficiency. These benefits make plastic pulleys a preferred choice for homeowners and professionals seeking reliable and efficient garage door operation.
What safety considerations should be kept in mind when using plastic pulleys?
When using plastic pulleys, several safety considerations should be kept in mind to ensure the well-being of operators and the proper functioning of machinery or equipment. Here’s a detailed explanation:
1. Load Capacity:
One important safety consideration is to ensure that the plastic pulleys are selected and designed to handle the anticipated loads and forces in the application. Exceeding the load capacity of the pulleys can lead to premature failure, belt or chain slippage, or even catastrophic accidents. It is essential to consult the manufacturer’s specifications and guidelines to determine the maximum load capacity of the plastic pulleys and ensure they are not overloaded.
2. Material Compatibility:
Consider the compatibility of the plastic pulley material with the surrounding environment and the materials it comes into contact with. Some chemicals, solvents, or extreme temperatures may adversely affect certain types of plastic. Ensure that the chosen plastic material is resistant to the specific chemicals or conditions present in the application to avoid material degradation, weakening, or failure of the pulleys.
3. Proper Installation:
Correct installation of plastic pulleys is crucial for safety. Follow the manufacturer’s instructions and guidelines for proper pulley installation, including mounting options, alignment, and fastening mechanisms. Improperly installed pulleys can lead to misalignment, belt or chain disengagement, excessive vibrations, or other operational issues that compromise safety. Ensure that pulleys are securely attached and aligned to prevent accidents or damage to the machinery or equipment.
4. Guarding and Enclosures:
Consider incorporating appropriate guarding and enclosures around the plastic pulleys to prevent accidental contact with moving parts. This is especially important in conveyor systems or machinery where operators or maintenance personnel may need to interact with the pulleys. Guards and enclosures help prevent injury caused by entanglement, pinching, or getting caught in the rotating components, enhancing overall safety in the work environment.
5. Regular Inspection and Maintenance:
Regular inspection and maintenance of plastic pulleys are essential for identifying any signs of wear, damage, or degradation. Inspect the pulleys periodically to check for cracks, excessive wear, or any other visible issues. Replace any damaged or worn-out pulleys promptly to avoid unexpected failures or accidents. Additionally, follow the manufacturer’s recommendations for lubrication, cleaning, or any other maintenance procedures to ensure the pulleys function optimally and safely.
6. Training and Awareness:
Proper training and awareness among operators and maintenance personnel are essential for safe operation and handling of machinery or equipment with plastic pulleys. Ensure that personnel are trained on the correct procedures for operating, maintaining, and troubleshooting the equipment. They should be aware of the potential hazards associated with plastic pulleys and understand the safety protocols to follow, including lockout/tagout procedures, emergency stop mechanisms, and personal protective equipment requirements.
7. Compliance with Regulations:
Ensure that the use of plastic pulleys complies with relevant safety regulations, standards, and guidelines specific to the industry or region. Different industries may have specific requirements for safety, such as those related to food processing, hazardous environments, or machinery certification. Adhering to these regulations helps ensure that the plastic pulleys and associated machinery or equipment meet the necessary safety standards.
By considering these safety considerations when using plastic pulleys, operators can minimize risks, prevent accidents, and ensure the safe and efficient operation of machinery or equipment in various industrial applications.
What types of belts or cables are typically employed with plastic pulleys?
Plastic pulleys are designed to work in conjunction with different types of belts or cables, depending on the specific application and requirements. Here’s a detailed explanation of the types of belts or cables that are typically employed with plastic pulleys:
1. Timing Belts:
Timing belts, also known as synchronous belts, are commonly used with plastic pulleys. Timing belts have evenly spaced teeth on the inner surface, which engage with corresponding teeth on the plastic pulleys. This toothed design allows for precise power transmission and synchronized movement in applications that require accurate positioning or timing, such as in automotive engines or industrial machinery.
2. V-Belts:
V-belts, also called Vee belts, are frequently employed with plastic pulleys. V-belts have a trapezoidal cross-section and rely on friction between the belt and the pulley groove to transmit power. The angled sides of the V-belt fit into the corresponding V-shaped grooves on the plastic pulleys, providing reliable power transfer. V-belts are commonly used in applications such as HVAC systems, industrial machinery, and automotive accessory drives.
3. Flat Belts:
Flat belts, as the name suggests, have a flat surface and are often used with plastic pulleys. They rely on friction between the belt and the pulley surface to transmit power. Flat belts are versatile and find applications in various industries, including packaging machinery, material handling systems, and printing presses. Plastic pulleys with a flat surface are designed to provide optimal grip and traction for effective power transmission with flat belts.
4. Round Belts:
Round belts, also known as round o-ring belts or endless belts, are circular belts without any visible seam or splice. They are commonly utilized with plastic pulleys that have rounded grooves or flanges. Round belts are flexible and can be easily threaded through a system of pulleys, making them suitable for applications such as conveyor systems, packaging machinery, and small appliances.
5. Cable Systems:
Plastic pulleys are also employed with various types of cables in certain applications. Cable systems, such as wire rope or cables with an outer protective coating, may be guided or routed through plastic pulleys to achieve controlled movement or tensioning. These cable systems find applications in industries such as construction, material handling, and transportation.
6. Other Specialty Belts:
In addition to the commonly used belts mentioned above, plastic pulleys can be employed with other specialty belts based on specific requirements. For example, polyurethane belts, round tooth belts, or specialty conveyor belts may be used in applications where higher load capacity, chemical resistance, or specialized functionality is needed.
In summary, plastic pulleys can be paired with various types of belts or cables, including timing belts, V-belts, flat belts, round belts, cable systems, and other specialty belts. The choice of belt or cable depends on factors such as the application, power transmission requirements, desired accuracy, and environmental conditions. Plastic pulleys are designed to provide optimal engagement, grip, and traction for the specific type of belt or cable, ensuring efficient and reliable power transmission in a wide range of industries and applications.
editor by CX
2024-04-19