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Product Description

 

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Description of flange wire guides pulley (Wire Roller) :

Product Description

The wire roller (NC series) is used in the coil winding machines to CZPT the wire, the textile machinery as well. Two nylon sidewalls have been put to the both side of the ceramic ring and the bearing, it combines 1 wire roller. porcelain ring is trapped out of the bearing, it will rotate by the thread and wire passing on the surface of the ring. be a partial sliding friction. Thus the sliding friction has been converted to the static friction. But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The difference between the usage of wire roller and ceramic ring is: there is a sliding friction between thread, wire and the surface of the ceramic ring, so it is applied for the smaller angle of the wire, lower pressure and other such kind of less demanding occasions. The wire roller is mainly used of static friction (part sliding friction); it is applied for the bigger angle of the wire, a certain pressure and other such kind of higher occasions. protect the insulation film and CZPT wire, stabilized the tension also.

Features of flange wire guides pulley (Wire Roller) :

1.The surface polish degree of the porcelain ring : Ra0.2.

2.The sliding distance between enameled wire and the roller :≤0.15mm

3.The hardness : HRa88.

No.
 
A(mm)
 
B(mm)
 
C(mm)
 
D(mm)
 
H(mm)
 
NC001
 
20
 
15
 
3
 
2
 
5
 
NC002
 
29/30
 
20
 
4/5
 
3/4
 
6.4/8
 
NC003
 
30
 
15
 
3
 
2
 
10
 
NC004
 
40
 
20
 
4/5
 
3
 
15
 
NC005
 
45
 
30
 
5/6
 
4
 
10
 
NC006
 
60
 
40
 
8/10
 
6
 
13
 
NC007
 
60
 
40
 
6/8
 
7
 
18
 
NC008
 
79
 
50
 
10
 
8
 
15
 
NC009
 
80
 
40
 
8
 
7
 
25
 
NC571
 
100
 
50
 
10
 
8
 
30
 

 

Our Services

Service tenet
Provide you the best service with “fast + satisfactory + safe”.
Warranty period
12 months long after the user received the product.
Warranty items
Only for abnormal breakdown caused by the machine design or manufacture defect,
free repair and accessory will be provided.
Technology service ability
All service engineers with many years experience are gotten special technology training, who can deal with various breakdown problem.
Xihu (West Lake) Dis. the user to use accurately and how to maintain the product.
Provide free consultation about production process technology of electronic products.
Service after sell
In order to guarantee the machine used normally, we’d have training on how to operate, use and maintain our product by English manual, video, guiding on line.
Use instruction
Apply for the right complete size of product, otherwise, the wrong dimensions will affect the use effect.
Do ensure using the product accord to the use instruction completely.Do not exceed the scope of application of the products.
Maintain the product after use,Damp proof, rust proof, leak proof, explosion-proof, regular maintenance and inspection should    
be taken care. All done help to extend the use period.
User document management
Establish perfect user document management in EPR system, Every product running details would be followed to manage.    The users would be taken good care.
About product
1. Product photo: All product photos are taken by real product, There is the color aberration between the product and photo, which is caused by shoot light, product size, manual technology and computer display etc. It’s not quality problem. Parts of products are changed in appearance due to technology revolutionary and process improvement. SanShine would ensure the parameter of product is unchanged, The product couldn’t affect to use.
2.Product size: All parameters are all measured by manual just for reference. There is a small deviation due to the difference of measure tools, lot products and produce process. Real size should be accordance with the final delivery product.
3.Quality inspection: All products should be inspected strictly before shipment. Ensure the good function and appearance.
 
 

Packaging & Shipping

Package and transport
General package(Paper carton or plastic bag):  For small goods, Package it with form and pack paper to guarantee unbroken during the transport.
Wooden case package: For larger scale goods as machine equipment etc, we have special skilled carpenter, who would make the proper wooden case with exact thickness,density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock. We will inform you the delivery note. You just need to wait for phone call, then pick up the goods at the nearest logistic station .(Please let me know in advance if you want get the goods at home.)

 

Our Customers


 

Pulley Type

There are several types of pulleys. These include fixed pulleys, load multipliers and movable pulleys. Below is a description of each pulley type. A load multiplier is a special type of pulley with multiple wheels for increased lifting capacity. It is used in a wide range of applications including power transmission and construction. Some common uses of pulleys are listed below.

moving pulley

Movable pulleys work by transferring the weight of a load to another object of the same mass. Since a live pulley is inherently frictionless and weightless, the force required to lift a load with it is the same as the weight of the load. This principle applies to tall buildings and residences. It is an excellent choice for lifting heavy objects such as furniture and washing machines.
A pulley is a mechanical device with a wheel that rotates on a shaft. The axle is attached to the wheel and is usually fixed. The movable pulley can be fixed or movable, both of which can change the direction of the force on the rope. Some pulleys can also change the magnitude and direction of the force. They are ideal for a variety of applications, from lifting heavy objects to transporting objects.
Another type of movable pulley works by transmitting force to another object. It has a free axis and the total force provided by the rope tension is balanced. Since the tension on the rope is constant in each segment, pulling 1 end of the rope will double the force on the shaft, resulting in 2 mechanical advantages. This mechanical advantage is the main reason why movable pulleys are so versatile.
Another form of moving pulley is called a KWL diagram. The KWL diagram summarizes the basic concepts of the drive wheel. KWL diagrams are an excellent way to assess a student’s understanding of the concepts discussed in the course. Word questions are a great way to check whether students understand concepts. When students answer the word questions correctly, the answer is yes!
pulley

Fixed wheel pulley

If you need to move heavy objects, a single fixed wheel pulley is not a good choice. Using a single fixed pulley might be similar to using a handbag, but it’s not very convenient. This type of pulley system relies on friction to transmit motion. As a result, it can slip and isn’t always reliable. Fortunately, you can find other options that work just as well.
Fixed pulleys are the most basic type of pulley. They consist of grooved wheels and ropes attached to objects. These pulleys make lifting easier. Because the rope or cable only moves in 1 direction, the movement of the object feels lighter. And they are also easy to install. However, before you buy a fixed wheel pulley, make sure it is strong enough to support the weight of the load.
The disadvantages of fixed pulleys are obvious. One of them is the lack of mechanical advantage. A fixed pulley pulls up with the same force as a single moving pulley, and a single fixed pulley is not particularly effective as a force multiplier. However, the effect is more pronounced when you combine multiple fixed-wheel pulleys. You will get double the power! So what do fixed wheel pulleys have to offer?
Fixed wheel pulleys can be as small as a ring. A single ring pulley requires twice as much force as the weight being pulled. Adding more loops to the rope will reduce the effort required to pull the weight. The mechanical advantage of a fixed pulley is proportional to the number of strands running to the free pulley. A 100-pound pull on the free end will lift a 300-pound load.
pulley

composite pulley

Compound pulleys are pulleys that can be used to change the direction of a control wire. It can also be used to modify the mechanical force of the wire by moving the item it is connected to. In galleons, compound pulleys are more common. They are often combined with other ropes for mechanical advantage. Here are some common uses for composite pulleys.
The ideal mechanical advantage of a pulley is equal to the number of rope segments that pull up the load. This means that the more rope segments, the less force is required. A compound pulley will have the ideal mechanical advantage of 2, which means it will generate more force than a simple pulley. Composite pulleys are also more efficient at transmitting force because their number of rope segments is usually equal to the unit weight.
Composite pulley systems use more than 2 pulleys and ropes. More pulleys will reduce the force required to move heavier objects. They are usually used in large sailboats. The system is also used on construction sites. It can be used for a variety of applications, including lifting large objects or transmitting electricity. You can imagine how it would change your life if you had to move a large sailboat, but the result would be the same: a composite pulley system would make it easier to lift a large sailboat.
Composite pulleys are also known as fixed pulleys. The fixed pulley is stationary, and the movable pulley moves back and forth. The latter is more effective when used with a detachable cord or strap. On the other hand, a moving pulley is a moving pulley and it gives you a mechanical advantage. You can imagine this pulley on a flagpole.

load multiplier

The multiplication system has 3 basic parts: the rope grab, the connector, and the pulley. While some basic multipliers may combine the 3 parts, the concept remains the same. The multiplication system can make pulling the rope easier by reducing the amount of friction that occurs. Below are some examples of multiplication systems. A compact rope grab is a great option for resetting the multiplier.
The load reduction that a pulley system can achieve is proportional to the number of ropes used to support it. Although most utility pulley systems use only 4 ropes, the theoretical maximum load reduction is a quarter of the actual load. In other words, the four-wheel system only reduces the weight of a 1,000-pound load by a quarter. That would require 167 pounds of force, a far cry from the 500-pound load a single pulley system can achieve.
The mechanical advantage of a pulley system can be calculated by calculating the ratio between the forces exerted on each wire. For example, a 90-kilogram load is supported by 3 ropes, each weighing about 30-5 pounds. The ropes on pulleys A and B each carry a load of 60 kg. Using this formula, a single pulley system will yield a mechanical advantage over 2 tractors.
To calculate the force required to pull the rope over the pulley, measure the angle and deflection between the ropes. The deflection angle when added to the included angle should equal 180 degrees. A 75 degree angle requires 159% of the load force. This means a total load multiplier of four. This formula is an important tool for calculating the force multiple of the pulley.
pulley

Disadvantages of fixed pulleys

There are 2 basic types of pulleys: movable and fixed. Active pulleys are more advanced, allowing the pulley to move according to the load. They reduce the force required to lift the load. Active roller pulleys are more compact and therefore take up less space. Both types are good for lifting heavier objects, but they each have their pros and cons.
Fixed wheel pulleys can be used to lift heavy objects. This type of pulley consists of a wheel with a fixed shaft that has grooves on its edges for guiding ropes or cables. This is a simple machine as no motor or engine is required to lift objects. When 2 or more wheels are used together, the ropes around the wheels form a powerful hoist.
Single wheel pulleys are not suitable for lifting. They tend to push things down. Also, they are unreliable because they rely on friction and can slip. Also, a single wheel pulley would require a lot of space. Another disadvantage of fixed-wheel pulleys is that they make it difficult to move heavy objects easily. Single fixed-wheel pulleys also tend to slip easily, making them a poor choice for many applications.
Fixed wheel pulleys are also easier to install and maintain than manually operated ones. It requires less space and lubrication than manual pulleys. Manual pulleys can cause injury because the operator will be lifting the full weight of the heavy object. Additionally, rope slippage can lead to muscle strains and rope burns. And the system requires frequent maintenance.

China Standard Flange Wire Guides Pulley (Wire Roller)     wholesaler China Standard Flange Wire Guides Pulley (Wire Roller)     wholesaler

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