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Product Description

Product Name: Plastic flanged Ceramic pulley
 

Place of Origin: HangZhou China
Brand Name: ZTF
Material: 99% AL2O3 Ceramic, Plastic Cover or Alumina Cover
Application: Wire Xihu (West Lake) Dis.
Polish: Fine Polish degree Ra0.2
Bearing: High Speeding bearing
Hardness: > HRA89
Volume Density: >3.88
Color: Black and pink
Molding Method: LOW PRESSURE IN JECTION
Minimum Order Quantity: 100 Pcs
Packaging Details: Carton with foam
Delivery Time: 3 days
Payment Terms: T/T, Western Union, Money  Gram, Paypal
Supply Ability: 5,000,000pcs per month

Detailed Product Description:
Plastic Flanged Ceramic Wire guide pulley is commonly used component when wire passing is required, it can be used in coil winding machine. cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing. Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction. But at the start and stop, in order to overcome the inertia. there will be a partial sliding friction. The surface polish degree of the porcelain ring reaches Ra0.2;the beating during rotation is under 0.15.We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85.. Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller

Modle No A B C D E Bearing No Weight(g)
HCR001 -B03 20 15 3 4.8 3 623 3
HCR002   28.4 20   6.4 4   7
-B04 4 4*10
-B05 5 5*10
HCR003 -B03 30.4 15 3 10 3 623 7
HCR004 -B04 40 20 4 15 3 694 12
-B05 5 685
-B07 7 677
HCR045 -B05 45 30 5 10 6 635 20
-B06 6 626
-B07 7 607
-B08 8 698
HCR005 -B05 55 30 5 10 6 635 25
-B06 6 626
-B07 7 607
-B08 8 698
HCR006 -B07 60 40 7 13 6 627 40
-B08 8 608
-B10 10 6900
-B12 12 6901
HCR007 -B05 60 30 5 18 6 635 35
-B06 6 626
-B07 7 607
-B08 8 698
HCR008 -B10 80 50 10 15 9 6200 95
-B12 12 6001
HCR009 -B07 80 40 7 25 6 627 60
-B08 8 608
HCR571 -B10 100 50 10 30 9 6200 120

Why Us:

  1. USD 1000 million sales every year;
  2. Excellent quality and Competitive price;
  3. Widely professional exporting experience all over the world;
  4. Well-trained and experienced staff will answer all your inquiries professional in any language;
  5. Good after-sales service offered.
  6. Culture

Culture:
We stick to the principle of the culture are Sustainability and Six High Standard: high-level management, high efficiency, high-qualified staffs, high-level skills, high-quality products, and high-speed developing sales. The best design includes consideration for the environment. That’s why we’re committed to making sure our processes, products, and people follow safe and environmentally-friendly practices. Other side, We prefer to bring the newest, most fashionable,  high quality and healthiest products for our customer.
 
Service:
ZHENGTAIFENG METAL PRODUCT LIMITED products features complete presale, selling and after-sales service system, and provides detailed management and service for clients in terms of distribution channels. and provides professional and systematic advice for distributors. 

Supplementary Service:
We have export license to assist our customers by handling export procedures. We have our team to control quality, arrange shipment, combine container (combine different kinds of items in 1 container from our factory to another). As we always care your thinking, we will be your professional partner to source your right products in China.
 
Suggestion:
Please kindly check the packages after you receive the goods, if you have any problem, please get in touch with us as soon as possible .

Contact us:
More products are available in ZHENGTAIFENG. They are all in competitive price and of good quality, just go to our company page to see the details. 
If you find or not find the products you need, please have no  hesitate to let us know.

FAQ:

1.Q:Are you a factory or trading company?
A:We are a professional manufacturer. Welcome to visit us, we’Il pick you up at GuangZhou airport or HangZhou airport.
 
2.Q:Where is your factory located?
A:Our factory is located in HangZhou, ZheJiang Province, next to HangZhou. Warmly welcome domestic and foreign customers to visit!
 
3.Q:How can I get a sample to test your quality?
A:Most samples are free except special products. New clients are expected to pay the courier.
 
4.Q:How about your payment terms?
A:T/T in advence or one month after shipment
 
5.Q:When can you deliver the goods?
A:If stock available, we can deliver it within 2 days. If not, that would be 5-7 working days after getting the deposit.
 
6.Q:Does your company accept OEM or ODM production?
A:Yes, we are experienced in operating OEM & ODM, just send the detailed requirements.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Certification: CE, ISO
Pulley Sizes: Hcr001
Manufacturing Process: Casting
Samples:
US$ 1.5/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

plastic pulley

Can plastic pulleys withstand exposure to environmental conditions?

Plastic pulleys are designed to withstand exposure to various environmental conditions. Here’s a detailed explanation:

1. Moisture and Humidity:

Plastic pulleys are typically made from materials that are resistant to moisture and humidity. They have inherent properties that prevent water absorption, reducing the risk of swelling, warping, or degradation. This makes plastic pulleys suitable for use in environments with high humidity or where occasional exposure to moisture is expected, such as garages or outdoor applications.

2. Temperature Extremes:

Plastic pulleys exhibit different levels of temperature resistance depending on the specific material used. Many plastic pulleys are designed to withstand a wide range of temperatures, including both high and low extremes. For example, some pulleys made from engineering-grade plastics can operate reliably in temperatures ranging from -40°C to 100°C (-40°F to 212°F). However, it’s important to check the manufacturer’s specifications for temperature limits and choose pulleys that are suitable for the specific environment in which they will be used.

3. UV Exposure:

Extended exposure to ultraviolet (UV) radiation from the sun can potentially degrade certain types of plastics. However, many plastic pulleys are manufactured with UV stabilizers or additives that provide resistance to UV radiation. These additives help protect the plastic material from UV-induced degradation, such as discoloration, brittleness, or loss of mechanical properties. Plastic pulleys with UV resistance are commonly used in outdoor applications where they are exposed to direct sunlight.

4. Chemical Resistance:

The chemical resistance of plastic pulleys varies depending on the specific material used. Some plastics, such as polypropylene (PP) or polyethylene (PE), have excellent chemical resistance and can withstand exposure to a wide range of chemicals, including solvents, acids, and alkalis. However, other plastics may be more susceptible to chemical attack. It’s important to consider the specific chemicals present in the environment and select plastic pulleys that are compatible and resistant to those substances.

5. Dust and Dirt:

Plastic pulleys are generally resistant to dust and dirt accumulation. Their smooth surfaces and low-friction properties make it difficult for particles to adhere to the pulley’s surface. This reduces the risk of debris interfering with the pulley’s movement or causing excessive wear. However, periodic cleaning may still be necessary to ensure optimal performance and prevent any buildup of contaminants that could affect the pulley’s operation.

6. Impact and Vibration:

Plastic pulleys are designed to withstand the impact and vibration commonly encountered in various applications. The plastic materials used in their construction offer good impact resistance, absorbing and dispersing energy to prevent damage or failure. Additionally, plastic pulleys can dampen vibrations, reducing the strain on the pulley and other components of the system. However, it’s important to choose pulleys with the appropriate material properties and consider the specific impact and vibration levels of the application.

7. Saltwater and Corrosive Environments:

In environments where saltwater or corrosive substances are present, it’s crucial to select plastic pulleys that are specifically designed for such conditions. Certain plastics, such as acetal (POM) or polyvinyl chloride (PVC), offer good resistance to saltwater and corrosion. These materials are commonly used in marine or coastal applications where the pulleys may be exposed to saltwater spray or corrosive atmospheres.

While plastic pulleys are generally designed to withstand exposure to environmental conditions, it’s important to consider the specific requirements of the application and choose pulleys that are suitable for the intended environment. Manufacturers often provide guidance on the recommended materials and specifications for plastic pulleys based on their environmental resistance properties.

plastic pulley

What safety considerations should be kept in mind when using plastic pulleys?

When using plastic pulleys, several safety considerations should be kept in mind to ensure the well-being of operators and the proper functioning of machinery or equipment. Here’s a detailed explanation:

1. Load Capacity:

One important safety consideration is to ensure that the plastic pulleys are selected and designed to handle the anticipated loads and forces in the application. Exceeding the load capacity of the pulleys can lead to premature failure, belt or chain slippage, or even catastrophic accidents. It is essential to consult the manufacturer’s specifications and guidelines to determine the maximum load capacity of the plastic pulleys and ensure they are not overloaded.

2. Material Compatibility:

Consider the compatibility of the plastic pulley material with the surrounding environment and the materials it comes into contact with. Some chemicals, solvents, or extreme temperatures may adversely affect certain types of plastic. Ensure that the chosen plastic material is resistant to the specific chemicals or conditions present in the application to avoid material degradation, weakening, or failure of the pulleys.

3. Proper Installation:

Correct installation of plastic pulleys is crucial for safety. Follow the manufacturer’s instructions and guidelines for proper pulley installation, including mounting options, alignment, and fastening mechanisms. Improperly installed pulleys can lead to misalignment, belt or chain disengagement, excessive vibrations, or other operational issues that compromise safety. Ensure that pulleys are securely attached and aligned to prevent accidents or damage to the machinery or equipment.

4. Guarding and Enclosures:

Consider incorporating appropriate guarding and enclosures around the plastic pulleys to prevent accidental contact with moving parts. This is especially important in conveyor systems or machinery where operators or maintenance personnel may need to interact with the pulleys. Guards and enclosures help prevent injury caused by entanglement, pinching, or getting caught in the rotating components, enhancing overall safety in the work environment.

5. Regular Inspection and Maintenance:

Regular inspection and maintenance of plastic pulleys are essential for identifying any signs of wear, damage, or degradation. Inspect the pulleys periodically to check for cracks, excessive wear, or any other visible issues. Replace any damaged or worn-out pulleys promptly to avoid unexpected failures or accidents. Additionally, follow the manufacturer’s recommendations for lubrication, cleaning, or any other maintenance procedures to ensure the pulleys function optimally and safely.

6. Training and Awareness:

Proper training and awareness among operators and maintenance personnel are essential for safe operation and handling of machinery or equipment with plastic pulleys. Ensure that personnel are trained on the correct procedures for operating, maintaining, and troubleshooting the equipment. They should be aware of the potential hazards associated with plastic pulleys and understand the safety protocols to follow, including lockout/tagout procedures, emergency stop mechanisms, and personal protective equipment requirements.

7. Compliance with Regulations:

Ensure that the use of plastic pulleys complies with relevant safety regulations, standards, and guidelines specific to the industry or region. Different industries may have specific requirements for safety, such as those related to food processing, hazardous environments, or machinery certification. Adhering to these regulations helps ensure that the plastic pulleys and associated machinery or equipment meet the necessary safety standards.

By considering these safety considerations when using plastic pulleys, operators can minimize risks, prevent accidents, and ensure the safe and efficient operation of machinery or equipment in various industrial applications.

plastic pulley

What are the benefits of using plastic pulleys in various systems?

Plastic pulleys offer several benefits when used in various systems. Here’s a detailed explanation of the advantages of using plastic pulleys:

1. Lightweight:

Plastic pulleys are lightweight compared to metal pulleys. This characteristic is particularly advantageous in systems where weight reduction is desired, such as in automotive applications or portable equipment. The lightweight nature of plastic pulleys helps minimize the overall weight of the system, resulting in improved energy efficiency, reduced inertia, and easier handling and installation.

2. Low Friction:

Plastic pulleys are designed to have low friction surfaces. This feature reduces the resistance encountered by belts or cables during operation, resulting in smoother movement and improved efficiency. Low friction also helps minimize wear and tear on the belt or cable, extending their lifespan and reducing maintenance requirements. Additionally, the reduced friction contributes to energy savings and quieter operation of the system.

3. Corrosion Resistance:

Plastic pulleys offer excellent resistance to corrosion. Unlike metal pulleys that may rust or corrode when exposed to moisture or chemicals, plastic pulleys remain unaffected by such corrosive elements. This makes plastic pulleys a suitable choice for systems operating in outdoor or harsh environments, where exposure to moisture, chemicals, or saltwater is common. The corrosion resistance of plastic pulleys ensures long-lasting performance and reduces the need for frequent replacements.

4. Noise and Vibration Damping:

Plastic pulleys have inherent damping properties that help reduce noise and vibration in systems. The damping effect of plastic materials absorbs vibrations generated during belt or cable operation, resulting in smoother and quieter system performance. This is particularly beneficial in applications where noise reduction is important, such as in office equipment, household appliances, or precision machinery.

5. Design Flexibility:

Plastic pulleys offer a high degree of design flexibility. They can be molded into various shapes, sizes, and configurations, allowing for precise customization to match the specific requirements of the system. Plastic pulleys can incorporate features such as flanges, grooves, or mounting options directly into the design, ensuring optimal belt or cable engagement and alignment. This design flexibility enables efficient integration of the pulleys into different systems, improving overall performance and reliability.

6. Electrical Insulation:

Plastic pulleys provide electrical insulation properties. Unlike metal pulleys, which conduct electricity and can cause electrical interference or safety hazards, plastic pulleys offer insulation. This makes them suitable for use in systems where electrical conductivity needs to be avoided or isolated, such as in electronic equipment, robotics, or automation systems.

7. Cost-Effectiveness:

Plastic pulleys are generally more cost-effective compared to pulleys made from other materials, such as metal or ceramic. The manufacturing process for plastic pulleys is typically less complex and less expensive, resulting in lower production costs. This cost advantage makes plastic pulleys a cost-effective choice for various systems, especially in applications where multiple pulleys are required. They offer a balance between performance, durability, and affordability.

In summary, the benefits of using plastic pulleys in various systems include their lightweight nature, low friction, corrosion resistance, noise and vibration damping properties, design flexibility, electrical insulation, and cost-effectiveness. These advantages make plastic pulleys a popular choice in a wide range of industries and applications, contributing to improved system performance, durability, and overall efficiency.

China supplier Various Type Plastic Flanged Ceramic Pulley Wire Guide Pulley   pulley block	China supplier Various Type Plastic Flanged Ceramic Pulley Wire Guide Pulley   pulley block
editor by CX

2023-09-21

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